FACTORY PERFORMANCE IMPROVEMENT
We help processors worldwide increase yield, improve quality, reduce costs, and boost overall factory performance through practical, hands-on problem-solving. 45 years of specialist experience. Results that pay for themselves.
INTRODUCTION
At Hawley Associates, we specialise in identifying and fixing the hidden problems that limit yield, damage quality, inflate costs and reduce performance in poultry processing factories.
From small efficiency gains to major performance turnarounds, our independent expertise delivers measurable improvements — often with surprisingly low capital investment.
WHAT WE IMPROVE
Yield Optimisation
Typical Improvements We Deliver Typically, +0.2% to +8% more sellable product
Common issues we resolve transport & kill-line losses, evisceration losses, chilling shrink, trim waste, and better raw material utilisation.
Line Performance
Typical Improvements We Deliver
Higher throughput & less downtime
Common Issues We Resolve
Speed restrictions, bottlenecks, poor layout, double handling.
Quality Enhancement
Typical Improvements we deliver
Major reduction in downgrades & rejects
Common issues we resolve
bruising, process damage, contamination, shelf-life issues
Labour Efficiency
Typical Improvements We Deliver
Fewer man-hours per tonne
Common Issues We Resolve
Inefficient workflows and excessive handling
Cost Reduction
Typical Improvements we deliver
Typically, 2–15% savings in operating costs
Common issues We Resolve
labour & overtime, energy, water, maintenance & waste
Overall Equipment Effectiveness (OEE)
Typical Improvements we deliver
2–20% uplift
Common issues we resolve
Under-performing processes and equipment
Our Proven Performance Improvement Process
1. Detailed Diagnosis
We analyse your current operation (data + on-site where required)
2. Prioritised Action Plan
Clear, practical recommendations with expected ROI
3. Implementation Support
We guide or manage the changes with your team
4. Monitoring & Fine-Tuning
Ongoing performance tracking
5. Continued Access
Full support through your Premium Membership
WHY HAWLEY ASSOCIATES
Why Choose Hawley Associates?
• Truly Independent Advice (Not Linked To Equipment Suppliers)
• Deep Practical Knowledge Of Poultry Processing Spanning 45 Years
• Long-Term Support Through Our Premium Membership Programme
HOW TO GET STARTED
The best way to begin improving your factory performance is to join our Premium Membership.
Premium Membership includes:
- Monthly one-on-one consultation with our lead consultant
- Priority technical support & troubleshooting
- Regular performance improvement updates and insights
- Access to extra paid services at very attractive rates
- Bespoke packages for quick turnaround