FACTORY EXPANSIONS

Expand Your Poultry Processing Factory with Minimum Disruption and Maximum Performance Gains

We deliver smooth, well-planned factory expansions that increase capacity, improve yield, reduce costs and boost overall performance — all while keeping your existing production running.

45+ years of specialist experience across over 85 countries, delivering successful expansions.

INTRODUCTION

Expanding An Existing Poultry Processing Factory Is Complex And High-Risk

At Hawley Associates, We Specialise In Practical, Low-Disruption Expansions That Not Only Increase Capacity But Also Deliver Real Improvements In Yield, Quality, Efficiency And Cost Control.

We Combine Clever Engineering With Deep Processing Knowledge So Your Expanded Factory Performs Better Than Before.

We Pride Ourselves On Recommending A Level Of Technology And Automation That Is Right For You And Your Labour Cost, And That Will Deliver The Best Performance For Your Business.

OUR FACTORY EXPANSION PROCESS

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Step 1 : Detailed Diagnosis

We thoroughly assess your current site, existing equipment, facility layout, operational constraints, and key performance data to identify all opportunities

Step 4 : Project Management & Delivery

We provide full on-site supervision, contractor coordination and quality control throughout delivery.

Step 2 : Phased Expansion Planning

We create a practical roadmap designed to minimise production downtime and protect output.

Step 5 : Commissioning & Handover

We support final implementation, testing, performance verification and smooth operational handover.

Step 3 : Detailed Design & Drawings

We coordinate stakeholders, suppliers, contractors, and technical teams to maintain momentum and minimise disruption.

Step 6 : Continued Access

Ongoing expert support through your Premium Membership including priority consultations and troubleshooting.

WHAT A SUCCESSFUL FACTORY EXPANSION INCLUDES

• Significant Increases In Processing Capacity (Throughput)

• Addition Of New Product Lines (Deboning, Further Processing, Ready-To-Eat, Etc.)

• Improved Transportation, Defeathering, Evisceration, Chilling, Cutting, Packing, Freezing Or Cold Storage

• Automation To Reduce Labour Dependency

• Energy Efficiency And Sustainability Upgrades

• Full Compliance With Current Welfare, Hygiene And Export Standards

WHY HAWLEY ASSOCIATES

Why Choose Hawley Associates?

• Truly Independent Advice (Not Linked To Equipment Suppliers)

• Deep Practical Knowledge Of Poultry Processing Spanning 45 Years

• Long-Term Support Through Our Premium Membership Programme

HOW TO GET STARTED

The Best Way To Begin Planning Your Factory Expansion Is To Join Our Premium Membership.

Premium Membership Includes:

• Monthly One-On-One Consultation With Our Lead Consultant

• Priority Technical Support & Troubleshooting

• Regular Performance Improvement Updates And Insights

• Access To Extra Paid Services At Very Attractive Rates

• Bespoke Packages For Quick Turnaround

(Your First Monthly One-On-One Consultation With Our Lead Consultant Is Included)